Learning to Make Biscuits for the State Fair

A buttermilk biscuit with ham is a crowd-pleaser at the State Fair.

Walking among the food vendors at the N.C. State Fair held in Raleigh each October is enough to tempt you to try all the creative and traditional foods. Although the exotic creations—such as a double cheeseburger sandwiched between two Krispy Kreme donuts—captivates the media each fall and is what many fair-goers talk about, a simple buttermilk biscuit is what attracts my attention.

A lot of ham is cooked for all the biscuits at the fair.

Training Class

Last fall I was amazed at one booth in particular. Operated by First and White Plains Methodist Churches of Cary, NC, the booth was cranking out biscuit after biscuit (served with country ham or sausage) to a long line of customers. When I was told that this booth makes up to 1,200 biscuits each shift, I had to learn more and soon wanted to be a biscuit maker.

A training class is offered each year for new biscuit-makers.

Several days before the fair begins, First Methodist holds a biscuit-making training class for new volunteers. (During the fair, the booth is too busy to conduct training.) I quickly signed up for the class and was the first person to show up on the morning when it was held. Maybe I was that excited.

Working the shortening into the flour is the first step.

Flour, Shortening, and Buttermilk

For a couple of hours, we amateur biscuit-makers watched as veterans demonstrated the process. Then we divided into teams to make our own and see if we could be successful. The challenge is high because First Methodist is the longest-serving food vendor at the fair and is so renowned for its biscuits (many customers stop every time they come to the fair for the biscuits).

As the dough is kneaded, the flour and shortening begin to adhere to each other.

In the class we didn't use a written recipe, but the process is simple. Fill a mixing bowl about two-thirds full with self-rising flour. At the fair, the booth uses 25-pound bags of Snowflake brand. (For the training class, we used tried-and-true White Lily.) Then scoop a handful of shortening about the size of a softball and knead the dough on a lightly floured work surface. After a few minutes, you quickly learn if more shortening is needed (all the flour is not adhering in clumps) or if a little more flour should be added to have a good dough consistency.

Biscuits are placed on an ungreased cookie sheet for baking.

Next buttermilk (at room temperature, not chilled) is added. For our mixing bowls, we added about a quart of buttermilk and continued to knead the dough. Again from the feel of the dough, you can tell if more buttermilk is needed. When you are satisfied with the dough, it’s time to roll it into the desired height (about the distance from the end of your thumb to the first knuckle) to form the biscuits. An empty metal can (that once contained pineapples) cuts each biscuit simply by pressing it into the dough. No twisting!

Into the oven goes the first pan. 

Baking to Perfection

The biscuits are then placed on an ungreased cookie sheet – about 40 to a sheet – and baked at 400 degrees initially for six minutes. After the sheet is rotated, the biscuits are baked for six more minutes. When the timer sounds, you have biscuits that every person who comes to the fair wants. If rolled to the right height (not too tall), the biscuits are perfect--and not gooey. If any extra flour is shaken off when they are placed on the sheet, they should be golden-brown when they come out of the oven. They are then filled with hot country ham or sausage by other kitchen volunteers.

Patience is needed as the biscuits bake.

About a dozen were trained in the class, and we are ready to show off our talents. Each one of us is expected to sign up for two shifts during the 11 days that the fair is held. Each shift has two biscuit-makers. When we beginners make biscuits, we will work with a veteran who will help to guarantee the consistency of our work.

After the biscuits have baked for six minutes, the tray is rotated in the oven.

A Tradition of Teamwork

Because each day of the fair has three shifts (usually five hours long each), a lot of biscuit-makers are needed. However, even more volunteers are required; about 40 are needed for each shift. The team effort is huge. More than 500 volunteers work at the booth each year. Although making biscuits is important, it is only a part of the much larger overall effort.

Finally a tray of biscuits just out of the oven are ready for tasting.

What First Methodist started in 1916 has developed into a great tradition, and amazingly it has continued unbroken all these years. The original hand biscuit has been served every year since the first one. I’m ready to show off my new biscuit-making skills.

A benefit of being in the class is the chance to take home extra biscuits, which I enjoyed with homemade strawberry jelly.

Note: Several biscuit recipes (with specific measurements) are available online, including this one by Crisco.